Nigel Carren Reproduction Armour

  Historic European armour recreated and restored. 17th century armour and works in miniature a speciality

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Reproduction Armour - Photo Gallery

 


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003 Winged Hussar cheekpiece brass trial fit.

 

003 Winged Hussar cheekpiece brass trial fit.
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004 All of Winged Hussar helmet brass after polishing.

 

004 All of Winged Hussar helmet brass after polishing.
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005 Miniature Greenwich armour articulation test.

 

005 Miniature Greenwich armour articulation test.
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006 Miniature Greenwich armour with marking paper still attached.

 

006 Miniature Greenwich armour with marking paper still attached.
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007 Miniature Greenwich armour close helmet showing separate parts.

 

007 Miniature Greenwich armour close helmet showing separate parts.
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008 Historian & Author Martin F. Marix Evans modelling my popular 3-bar pot helmet for a new Osprey Naseby book. Note the flush lining rivets around the brim.

 

008 Historian & Author Martin F. Marix Evans modelling my popular 3-bar pot helmet for a new Osprey Naseby book. Note the flush lining rivets around the brim.
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009 Martin Marix Evans holds my 3-bar pot helmet to show the visible stretch marks on the underside of the fall for a new Osprey Battle of Naseby book.

 

009 Martin Marix Evans holds my 3-bar pot helmet to show the visible stretch marks on the underside of the fall for a new Osprey Battle of Naseby book.
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010 86lb Black & White Cuirassier armour work in progress with siege weight skull & Cuirass awaiting principal edge rolling & blacking.

 

010 86lb Black & White Cuirassier armour work in progress with siege weight skull & Cuirass awaiting principal edge rolling & blacking.
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011 86lb Black & White Cuirassier armour work in progress with siege weight skull & Cuirass awaiting principal edge rolling & blacking.

 

011 86lb Black & White Cuirassier armour work in progress with siege weight skull & Cuirass awaiting principal edge rolling & blacking.
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012 Demonstrating closing a rolled edge for the latest Osprey Naseby book.

 

012 Demonstrating closing a rolled edge for the latest Osprey Naseby book.
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013 Polish Winged Hussar arm-guard hinges awaiting rivet holes and hinge wire.

 

013 Polish Winged Hussar arm-guard hinges awaiting rivet holes and hinge wire.
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014 Hand filing Polish Winged Hussar hinge halves to shape.

 

014 Hand filing Polish Winged Hussar hinge halves to shape.
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015 179 hand made petalled arm guard rivets. Each rivet took 8 minutes to make, so I would rather not say any more.

 

015 179 hand made petalled arm guard rivets. Each rivet took 8 minutes to make, so I would rather not say any more.
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016 Handmade steel harness buckles.

 

016 Handmade steel harness buckles.
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017 Re-hanging a 19th century miniature armour fluted arm harness.

 

017 Re-hanging a 19th century miniature armour fluted arm harness.
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018 Pimpling the brass ridge of a Polish Winged Hussar Szyszaki Cocks-Comb helmet.

 

018 Pimpling the brass ridge of a Polish Winged Hussar Szyszaki Cocks-Comb helmet.
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019 Brass helmet medallions shown before and after pimpling.

 

019 Brass helmet medallions shown before and after pimpling.
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020 Trial fitting of decorative Polish Cocks Comb Szyszaki  helmet brass.

 

020 Trial fitting of decorative Polish Cocks Comb Szyszaki helmet brass.
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021 Discussing English Civil War armour with the infectiously enthusiastic Historian & Author Martin Marix Evans for yet another fine Osprey publication.

 

021 Discussing English Civil War armour with the infectiously enthusiastic Historian & Author Martin Marix Evans for yet another fine Osprey publication.
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022 Szyszaki helmet brass just prior to polishing & fitting, showing how the top cap hides the point of fixing for the other decorative brass below.

 

022 Szyszaki helmet brass just prior to polishing & fitting, showing how the top cap hides the point of fixing for the other decorative brass below.
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023 A one- piece 3-bar pot fall, shown immediately after grinding off forge marks, and with the holes for mounting the face-cage visible.

 

023 A one- piece 3-bar pot fall, shown immediately after grinding off forge marks, and with the holes for mounting the face-cage visible.
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024 All the components of a typical Littlecote 3-bar pot shown straight after grinding.

 

024 All the components of a typical Littlecote 3-bar pot shown straight after grinding.
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025 Holding the face cage in the knee vice, the ends of a 3-bar pot face cage are peened over to attach to the fall.

 

025 Holding the face cage in the knee vice, the ends of a 3-bar pot face cage are peened over to attach to the fall.
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026 Trial fitting of a typical English Civil War helmet skull lining strip.

 

026 Trial fitting of a typical English Civil War helmet skull lining strip.
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027 Shown just after grinding, the flush rivets which attach the helmet skull lining strip, to which the leather lining is sewn are clearly visible.

 

027 Shown just after grinding, the flush rivets which attach the helmet skull lining strip, to which the leather lining is sewn are clearly visible.
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028 My armourers mark shown at the top of a pot helmet fixed neck tail.

 

028 My armourers mark shown at the top of a pot helmet fixed neck tail.
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029 Checking 3-bar pot cheek strap alignment on clients mannequin.

 

029 Checking 3-bar pot cheek strap alignment on clients mannequin.
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030 Shoulder straps shown before and after blueing.

 

030 Shoulder straps shown before and after blueing.
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031 Miniature leg harness showing tight Greave join.

 

031 Miniature leg harness showing tight Greave join.
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032 Reproduction Cuirass shoulder straps shown just after hand buffing.

 

032 Reproduction Cuirass shoulder straps shown just after hand buffing.
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033 Checking the new shoulder strap curve against the rolled edge of the breast plate arm opening.

 

033 Checking the new shoulder strap curve against the rolled edge of the breast plate arm opening.
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034 Modelled by Kevin at FBFX, here is one of 25 full sets of finished metal plated Polyurethane 1612 movie armour just prior to shipping to Russia for filming.

 

034 Modelled by Kevin at FBFX, here is one of 25 full sets of finished metal plated Polyurethane 1612 movie armour just prior to shipping to Russia for filming.
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034 One of 25 full sets of metal plated Polyurethane movie armour cleverly moulded from my master by FBFX for the film 1612.

 

034 One of 25 full sets of metal plated Polyurethane movie armour cleverly moulded from my master by FBFX for the film 1612.
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035 Polish arm-guard Brass detail showing the many hundreds of individually handmade petalled rivets.

 

035 Polish arm-guard Brass detail showing the many hundreds of individually handmade petalled rivets.
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036 Reproduced cuirass shoulder straps now re-attached, note how straps have been pitted to harmoniously match the finish of the original.

 

036 Reproduced cuirass shoulder straps now re-attached, note how straps have been pitted to harmoniously match the finish of the original.
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037 Hand buffing a lobster pot helmet peak... The final process!

 

037 Hand buffing a lobster pot helmet peak... The final process!
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038 Shaping  the nose of a Savoyard visor over a tapered iron stake in the knee vice.

 

038 Shaping the nose of a Savoyard visor over a tapered iron stake in the knee vice.
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039 Prominent people have prominent noses, as King George III once said.

 

039 Prominent people have prominent noses, as King George III once said.
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040 Finished  Savoyard visor awaiting brasswork. Visor shown prior to forge blacking.

 

040 Finished Savoyard visor awaiting brasswork. Visor shown prior to forge blacking.
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041 Some of the many hundreds of brass cupped steel rivets needed for a Polish Winged Hussar armour. These particular rivets belong to the Gorget.

 

041 Some of the many hundreds of brass cupped steel rivets needed for a Polish Winged Hussar armour. These particular rivets belong to the Gorget.
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042 The first of many wing-frame brackets.

 

042 The first of many wing-frame brackets.
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043 A full set of wing-frame brackets shown immediately after polishing.

 

043 A full set of wing-frame brackets shown immediately after polishing.
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044 Comparing the finished proportions of a wing-frame bracket to the clients' picture supplied.

 

044 Comparing the finished proportions of a wing-frame bracket to the clients' picture supplied.
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045 Final Hussaria wing mounting position. Note the small adjustments at the bottom which were later filled using rivet slugs.

 

045 Final Hussaria wing mounting position. Note the small adjustments at the bottom which were later filled using rivet slugs.
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046 One complete set of handmade Pauldron buckles.

 

046 One complete set of handmade Pauldron buckles.
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047 Polish Husaria Breast plate rosettes.

 

047 Polish Husaria Breast plate rosettes.
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048 Stepping the inside edge of a Polish Hussar Virgin Mary breast plate medallion before detail is pierced and filed.

 

048 Stepping the inside edge of a Polish Hussar Virgin Mary breast plate medallion before detail is pierced and filed.
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049 Polish Hussar Virgin Mary breast plate medallion after basic embossing and chasing over lead. Lead blank can be seen behind.

 

049 Polish Hussar Virgin Mary breast plate medallion after basic embossing and chasing over lead. Lead blank can be seen behind.
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050 Polish Hussar Virgin Mary breast plate medallion shown attached. In time this will dull nicely to match the other brass made one week before.

 

050 Polish Hussar Virgin Mary breast plate medallion shown attached. In time this will dull nicely to match the other brass made one week before.
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051 Buckling a left-hand arm-guard for the first time.

 

051 Buckling a left-hand arm-guard for the first time.
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052 A pair of finished arm-guards shown prior to removing temporary rivet backs, cropping rivets to length and hammer setting.

 

052 A pair of finished arm-guards shown prior to removing temporary rivet backs, cropping rivets to length and hammer setting.
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053 One piece Szyszaki helmet skull, shown with applied Cocks Comb flange still visible. This is normally hidden by the brass trim.

 

053 One piece Szyszaki helmet skull, shown with applied Cocks Comb flange still visible. This is normally hidden by the brass trim.
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054 Captain Andrzej B.Gawlik of the U.S. Marines with his armour now on display at The Imperial War Museum London.

 

054 Captain Andrzej B.Gawlik of the U.S. Marines with his armour now on display at The Imperial War Museum London.
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055 3-bar pot Buff Leather skull lining. This liner is adjustable via a hidden top knot and drawstring.

 

055 3-bar pot Buff Leather skull lining. This liner is adjustable via a hidden top knot and drawstring.
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056 A pair of Cuirassier gauntlet finger sets shown just after re-assembly after blacking, but prior to rivetting to gauntlet knuckle plate.

 

056 A pair of Cuirassier gauntlet finger sets shown just after re-assembly after blacking, but prior to rivetting to gauntlet knuckle plate.
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057 Temporary  and first assembly of all gauntlet lames after forge blacking. Thankfully no lames had warped in the fire.

 

057 Temporary and first assembly of all gauntlet lames after forge blacking. Thankfully no lames had warped in the fire.
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058 Dutch lobster tail helmet cheek piece shown  ready for re-hanging after the careful removal of the original flush rivets.

 

058 Dutch lobster tail helmet cheek piece shown ready for re-hanging after the careful removal of the original flush rivets.
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059 Nigel Carren up to his elbows restoring another English Civil War Lobster Tail helmet.

 

059 Nigel Carren up to his elbows restoring another English Civil War Lobster Tail helmet.
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060 Removing the Blue-Tack that had been holding a clients Lobster Tail helmet together for the last 20 years... Another little surprise!

 

060 Removing the Blue-Tack that had been holding a clients Lobster Tail helmet together for the last 20 years... Another little surprise!
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061 Replacement internal helmet washers shown after ageing and ready for fixing.

 

061 Replacement internal helmet washers shown after ageing and ready for fixing.
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062 One wrist open, one wrist closed.

 

062 One wrist open, one wrist closed.
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063 Miniature Greenwich armour helmet Ventail shown immediately after starring all breaths.

 

063 Miniature Greenwich armour helmet Ventail shown immediately after starring all breaths.
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064 Miniature Greenwich armour helmet, shown  immediately after polishing.  This helmet is fully articulated and is smaller than a Golf Ball!

 

064 Miniature Greenwich armour helmet, shown immediately after polishing. This helmet is fully articulated and is smaller than a Golf Ball!
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065 Inside of Right hand gauntlet shown with correct rivets once again. I removed the 12 upholstery nails!

 

065 Inside of Right hand gauntlet shown with correct rivets once again. I removed the 12 upholstery nails!
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066 Bright-polished Marshall Toiras Boy Prince armour with finely pierced cheekpieces.

 

066 Bright-polished Marshall Toiras Boy Prince armour with finely pierced cheekpieces.
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067 Miniature brass & steel gauntlet & mitten with fixed grip for a  Miniature Greenwich foot combat armour. These are the only fixed parts.

 

067 Miniature brass & steel gauntlet & mitten with fixed grip for a Miniature Greenwich foot combat armour. These are the only fixed parts.
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068 Taking a pattern from a turned 19th century miniature armour stand for future reference.

 

068 Taking a pattern from a turned 19th century miniature armour stand for future reference.
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069 Making sure that Greave is a watertight fit before rivetting. Shown before grinding and polishing.

 

069 Making sure that Greave is a watertight fit before rivetting. Shown before grinding and polishing.
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070 Trial fit of both legs and Sabatons. In this case Sabatons are rivetted to legs for practicalities of display.

 

070 Trial fit of both legs and Sabatons. In this case Sabatons are rivetted to legs for practicalities of display.
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071 Setting all miniature armour arm harness lames before finishing.

 

071 Setting all miniature armour arm harness lames before finishing.
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072 Joggling or Stepping decoration to a Greenwich armour bottom tasset lame.

 

072 Joggling or Stepping decoration to a Greenwich armour bottom tasset lame.
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073 Just like this unusual officers head & neck piece copied from a 17th century German woodcut. One-off pieces are a speciality.

 

073 Just like this unusual officers head & neck piece copied from a 17th century German woodcut. One-off pieces are a speciality.
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074 Loose rivetting the Sabaton to the leg using  my needle stake. These Sabatons were rivetted to legs for practicalities of display & handling.

 

074 Loose rivetting the Sabaton to the leg using my needle stake. These Sabatons were rivetted to legs for practicalities of display & handling.
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075 Boxed miniature armour shown just before delivery. This particular Greenwich armour was commissioned as a wedding present.

 

075 Boxed miniature armour shown just before delivery. This particular Greenwich armour was commissioned as a wedding present.
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076 Dressing a miniature armour straight from the box.

 

076 Dressing a miniature armour straight from the box.
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077 Right hand Cuirassier gauntlet knuckle construction with marking paper still attached.

 

077 Right hand Cuirassier gauntlet knuckle construction with marking paper still attached.
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078 A finished miniature leg harness pair which articulate fully under their own weight, just as full size armour should.

 

078 A finished miniature leg harness pair which articulate fully under their own weight, just as full size armour should.
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079 Working miniature Close Helmet, no bigger than a Golf Ball! Now wheres my shrinking potion.

 

079 Working miniature Close Helmet, no bigger than a Golf Ball! Now wheres my shrinking potion.
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080 Working miniature Close Helmet. Seven steel plates, 6 iron rivets, 2 brass rivets, 2 iron pivots, 2 rosettes and one iron lifting peg.

 

080 Working miniature Close Helmet. Seven steel plates, 6 iron rivets, 2 brass rivets, 2 iron pivots, 2 rosettes and one iron lifting peg.
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081 Manually removing crusting from the breaths of a very unusual sliding Savoyard or Todenkopf visor.

 

081 Manually removing crusting from the breaths of a very unusual sliding Savoyard or Todenkopf visor.
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082 Very unusual sliding  Savoyard or Todenkopf visior with heavy crusting removed. This visor was found in a water filled bucket of nails!

 

082 Very unusual sliding Savoyard or Todenkopf visior with heavy crusting removed. This visor was found in a water filled bucket of nails!
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083 A selection of Polish Husaria breast plate brass shown just before punch detailing and polishing.

 

083 A selection of Polish Husaria breast plate brass shown just before punch detailing and polishing.
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084 Forge blackened ECW black & white Gorget showing keyhole lock.

 

084 Forge blackened ECW black & white Gorget showing keyhole lock.
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085 Top cap of unusual seqmented skull, shown just after filing out suspension hole.

 

085 Top cap of unusual seqmented skull, shown just after filing out suspension hole.
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086 My Mirroring jig, used to match the form of both Close Helmet skull halves. The skull shown is a siege weight Cuirassier skull over 3mm in thickness.

 

086 My Mirroring jig, used to match the form of both Close Helmet skull halves. The skull shown is a siege weight Cuirassier skull over 3mm in thickness.
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087 Marking a miniature armour Greave fixing. Picture shows the 4 lame Poleyn articulation.

 

087 Marking a miniature armour Greave fixing. Picture shows the 4 lame Poleyn articulation.
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088 Adjustable leather skull lining. The means of adjustment is not visible in this picture as the drawstring & knot is concealed above the lining.

 

088 Adjustable leather skull lining. The means of adjustment is not visible in this picture as the drawstring & knot is concealed above the lining.
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089 Close-Up of a miniature Marshall Toiras Cuirass showing sword hanger buckles.

 

089 Close-Up of a miniature Marshall Toiras Cuirass showing sword hanger buckles.
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090 Offering up a lance rest to the breastplate of a miniature Greenwich armour.

 

090 Offering up a lance rest to the breastplate of a miniature Greenwich armour.
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091 Trial assembly of a new gauntlet pattern.

 

091 Trial assembly of a new gauntlet pattern.
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092 As per my clients request, a subtly different 3-bar pot was born.

 

092 As per my clients request, a subtly different 3-bar pot was born.
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093 Nigel Carren discussing movie armour project with Grant Pearmain of FBFX London... Kid in a sweet shop again.

 

093 Nigel Carren discussing movie armour project with Grant Pearmain of FBFX London... Kid in a sweet shop again.
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094 Nigel Carren breaking down his suit of armour for FBFX, so that accurate moulds can be made of each separate piece.

 

094 Nigel Carren breaking down his suit of armour for FBFX, so that accurate moulds can be made of each separate piece.
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095 My master armour at FBFX  with some of the Polyurethane Movie armour. Shown prior to metal plating and final assembly.

 

095 My master armour at FBFX with some of the Polyurethane Movie armour. Shown prior to metal plating and final assembly.
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096 One down, only 178 more hand made rivets to go.

 

096 One down, only 178 more hand made rivets to go.
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097 Nigel Carren posing with his armour master against a backdrop of 25 sets of the FBFX copies. Shown straight out of the moulds, for the movie 1612.

 

097 Nigel Carren posing with his armour master against a backdrop of 25 sets of the FBFX copies. Shown straight out of the moulds, for the movie 1612.
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098 My cabinet maker father Ray, who is happy to make your armour stand or plinth in any wood or finish to suit.

 

098 My cabinet maker father Ray, who is happy to make your armour stand or plinth in any wood or finish to suit.
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099 Dressing my Polish Winged Hussar armour at The Imperial War Museum London.

 

099 Dressing my Polish Winged Hussar armour at The Imperial War Museum London.
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100 Demonstrating how just one Joggled line dramatically strengthens the thinnest strip of steel without adding any weight. For Osprey Publishing.

 

100 Demonstrating how just one Joggled line dramatically strengthens the thinnest strip of steel without adding any weight. For Osprey Publishing.
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101 Once I receive my clients measurements, a file of working pictures will be created from my archive.

 

101 Once I receive my clients measurements, a file of working pictures will be created from my archive.
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102 Full set of Winged Hussar patterns. Only patterns that worked  perfectly in steel are filed, all the rest are used to light the forge.

 

102 Full set of Winged Hussar patterns. Only patterns that worked perfectly in steel are filed, all the rest are used to light the forge.
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103 Nigel Carren & Cuirassier armour. Photo taken by Four Shires Magazine... Your usual nail polish madam.

 

103 Nigel Carren & Cuirassier armour. Photo taken by Four Shires Magazine... Your usual nail polish madam.
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104 Theres always a steady stream of varied restoration work on the go... whatever the time of year.

 

104 Theres always a steady stream of varied restoration work on the go... whatever the time of year.
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105 Imperial War Museum Polish Winged Hussar Gawlik armour 4.

 

105 Imperial War Museum Polish Winged Hussar Gawlik armour 4.
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106 Imperial War Museum Polish Winged Hussar Gawlik armour 1.

 

106 Imperial War Museum Polish Winged Hussar Gawlik armour 1.
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107 Imperial War Museum Polish Winged Hussar Gawlik Armour 2.

 

107 Imperial War Museum Polish Winged Hussar Gawlik Armour 2.
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108 Siege-weight Cuirasser Savoyard helmet with signature moustache. Christened Major Skippon by historian Martin F. Marix Evans.

 

108 Siege-weight Cuirasser Savoyard helmet with signature moustache. Christened Major Skippon by historian Martin F. Marix Evans.
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109 Prussian light cavalry fluted lobster tail helmet, shown after forge-black has been ground off all high-points. The final result being a black and white helmet.

 

109 Prussian light cavalry fluted lobster tail helmet, shown after forge-black has been ground off all high-points. The final result being a black and white helmet.
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111 Miniature Grenwich armour with flag and two-handed mace.

 

111 Miniature Grenwich armour with flag and two-handed mace.
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112 Miniature Tonlet armour. This particular armour stands only 10.5 inches tall in its own right and is fully articulated..jpg

 

112 Miniature Tonlet armour. This particular armour stands only 10.5 inches tall in its own right and is fully articulated..jpg
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113 Miniature Greenwich armour showing tight Greave fastening.

 

113 Miniature Greenwich armour showing tight Greave fastening.
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114 This tournament armour was my first ever miniature, and as you can see, I didnt worry about rivet heads being to scale then.

 

114 This tournament armour was my first ever miniature, and as you can see, I didnt worry about rivet heads being to scale then.
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115 A restored Cavalry armour with Dutch lobster tail helmet.

 

115 A restored Cavalry armour with Dutch lobster tail helmet.
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117 Not all the helmets have to be complicated. My Littlecote 3-Bar Pot is certainly my most popular item, and very satisfying to make.

 

117 Not all the helmets have to be complicated. My Littlecote 3-Bar Pot is certainly my most popular item, and very satisfying to make.
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117 Once the missing backplate and shoulder straps were recreated, another signature Littlecote 3-bar pot helmet was made to match.

 

117 Once the missing backplate and shoulder straps were recreated, another signature Littlecote 3-bar pot helmet was made to match.
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BOSNA DO TOKYA

 

BOSNA DO TOKYA
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Nigel Carren Reproduction Armour

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